Mud Pump Zirconia Liners GARDNER DENVER PZ-7, PZ-8, PZ-9, PZ-10, PZ-11

Qingdao Premium Oilfield Equipment Manufacturing Co., Ltd.offer a full line of Fluid End Expendables for popular mud pumps in the world, including Continental Emsco, National, Gardner Denver, Oilwell , Ideco, Wheatly, Wilson, Wirth, OPI, Ellis Willianms, etc. The main products are sold to USA, middle Asia,Canada, Mexco, Middle east, & Russia.

Our products include

Liners: Hy- chrome Mud Pump Liner, chrome-plated Liner, Hardened Steel Liner Mud Pump Zirconia Liners GARDNER DENVER PZ-7, PZ-8, PZ-9, PZ-10, PZ-11

Valve and seat: Premium Cross Arms Valve and seat, Full open Valve and seat, Valve Spring

Piston and piston rods; Long-life Bonded Piston with Rubber and Fabric, Long-Life bonded Piston with Urethane, Replacement Piston, Piston Hub, Piston Rod, Plate, Snap Ring

Other parts: Crosshead, Upper and Lower Crosshead Guide, Extension Rod, Piston Rod Clamp, Threaded Ring, Linder End Cover, Valve Pot Cover, Valve Guide, Cylinder Head, Cylinder Head Plug, Cap, Linder Seal, Valve Cover Gasket, Cylinder Head Gasket and etc.

We also supply forged rough and/or semi-manufactured products to manufacturers.

Our Mission: offer more quality, more competitive price and shorter delivery time to our customers

We save you Time, you Cost. Mud Pump Zirconia Liners GARDNER DENVER PZ-7, PZ-8, PZ-9, PZ-10, PZ-11

Premium's zirconia liner offers life time cost savings, significantly longer service, better performance and safer operation than those made of more commonly used alumina ceramic. Premium's zirconia liner is a proprietary Zirconium-based matrix that has significantly improved mechanical characteristics. Mud Pump Zirconia Liners GARDNER DENVER PZ-7, PZ-8, PZ-9, PZ-10, PZ-11

◎ Zirconia has three important property advantages compared to alumina.

◎ Zirconia exhibits better impact strength.

◎ Zirconia is harder than alumina.

◎ Zirconia can be honed to finer surface finishes than alumina. Finished to 4 RMS,

◎Zirconia liners - provide a surface finish that's three to four times finer than alumina.

All three of these property advantages translate to lower ownership costs. The improved wear directly extends the service life of the sleeve, while the improved impact strength cuts down on the significant costs of replacing broken liners in the field. The surface finish improvements, meanwhile, have an indirect effect. Mud Pump Zirconia Liners GARDNER DENVER PZ-7, PZ-8, PZ-9, PZ-10, PZ-11

◎ HP design with shoulder-on-hull design to prevent sleeve slippage

◎ Reduced liner and piston wear

◎ Rated for all drilling operations up to 7500 PSI

◎ Bore hardness of 92-94 Rockwell

◎ ID tolerances of +.010”/ -.000”

◎ Surface finish of 4 - 8 RMS

◎ Hardness i s HV 0.3 kg/mm – 1100/1200 ( 92 - 94 Rc)

◎ High pressure design to prevent slippage

◎ Liner sizes are available from 4½” to 7” for all popular mud pump

Zirconia Liner Sleeve

Chemistry and Mechanical Properties

What is Zirconia?

• Its great hardness, low reactivity, and high melting point have made it the oldest mineral that can be found on earth.

• Zirconium Dioxide (ZrO 2 ), also known as zirconia is a white crystalline oxide of the element zirconium (Zr).

• Exists naturally as the mineral Baddeleyite.

• One of the most studied ceramic materials.

Zirconia Case Study

→ Conducted four year case study and collected over 12,000 pumping hours

→ Pumps using Chromium Liners had expendable cost of $47,000 vs. $11,000 for Zirconia Liners

→Pump shutdowns were 4x higher (8 vs. 32) in chromium pumps compared to Zirconia

→ Zirconia lined pumps used approximately 1/5 of the pistons compared to chromium lined pumps

Zirconia Benefits

Mud Pump Zirconia Liners GARDNER DENVER PZ-7, PZ-8, PZ-9, PZ-10, PZ-11

→ Ceramic Liners out perform steel Liners

→ Zirconia is significantly stronger and tougher than Alumina in bending or tension, often by a factor of 4 or more

→ Does not require self aligning piston rods

→ Extended Life and less wear reduces overall expendable cost

→ Traditional liner hourly cost is approximately $1.05 per hour, while Zirconia Liners are approximately $.23 per Hour